Kaizen
Another trailblazing CTC machine from T & I Kaizen "continuous improvement", the secret behind Japan's success story, the rapidly growing international concept, now a reality at T & I. Conceptualised and designed with one underlying objective - quality, the Kaizen is a culmination of the highest standards of engineering, performance and most importantly the end product – Tea.
Features
Unique Cutting Unit Cover - Kaizen introduces a new attribute to the CTC machine - a moving cutting unit cover. It incorporates a non-stick self cleaning belt, which moves gradually over the rollers acting as cutting unit cover and a continuous cleaning device.
Better, Long life Conveyor Belts - Kaizen comes with special hygienic imported PVC belts, which has perfect surface, no cracking and opening.
Heavy Duty Construction - More rigidity and vibration free operation. Enables interchangeability of fittings.
Machine Height Reduced - Provides better access for maintenance
Bearing Sleeves - Hardened and ground bearing sleeves are provided on the mandrel bearing journals to ensure minimum damages to bearings.
Fast Roller Removal - Unique roller withdrawal mechanism makes removal of roller convenient and quick
& this eliminates top arm removal during roller change.
Chain and Sprocket Drive for Conveyors - Ensures positive drive & reduced maintenance costs.
Superior Gear Box - Induction hardened shafts and gears, heavier bearings provided for long trouble-free operation.
Cooling Arrangement - Cold air introduced from behind the rollers prevents leaf temperature from rising, thereby increasing the quality of liquor.
Specifications
ALL DIMENSIONS ARE IN mm |
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Machine |
Model |
K760 |
K910 |
K1060 |
|
Size |
30" |
36" |
42" |
Conveyor Belts |
Width |
860 |
1000 |
1150 |
2.5mm Thick PVC |
Length |
5000 Endless including discharge |
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Roller Cover belt |
Width |
860 |
1000 |
1150 |
2.5mm Thick PVC |
Length |
1715 |
1715 |
1715 |
Main Drive `V' Belts |
C-100 x 4 C-100 x 4 C-100 x 4 |
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Gear Box |
1:10 Ratio Double output Shaft |
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Coupling |
Heavy Duty Propellor Shafts |
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Power KW/HP* |
1st Cut |
18.8/25 |
18.8/25 |
22.6/30 |
*For Assam Conditions |
Subsequent Cuts |
15/20 |
15/20 |
18.8/25 |
Rated Output* |
KG/WL Per Hour |
1000/1250 |
1200/1500 |
1400/1750 |
Overall |
Height |
1000 |
1000 |
1000 |
Width |
2280 |
2430 |
2580 |
|
Length Singlet Duplex Triplex Quardruplex Quintuplex |
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4445 6350 8615 10700 12785 |
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Sharpening* |
Chasing Groove 6,8,10 TPI or as specified |
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Helical Groove 60,80,96,/100 by user |
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Segments |
OD-330 ID-270 |
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Advantages
CONVEYOR BELTS
# Perfect surface - easy to scrape and clean.
# No cracking and opening.
# Last more than three times the rubber belts.
# Maintenance, downtime drastically reduced.
# No roll back, no ball formation - even fermenting and firing.
OPERATIONAL HYGIENE
# Kaizen ensures bacteria free operating conditions
# Unique cutting unit cover.
# PVC conveyor belts.
# Frameless conveyors.
# Minimum spillage.
ZERO SPILLAGE
# Reduced slope of conveyors; no ball formation & roll back. Inclined side-plates and guards for effective spill proofing.
# Full length skid plates to prevent leaf entry inside conveyor belts.
REDUCED HEIGHT
# Provides better access for maintenance.
# Easier roller setting and mesh adjustment.
SELF CLEANING
# A centrally controlled water jet system is provided for quick and easy cleaning of the machine.
# Saves man power and downtime for cleaning.
# Specially important during rush crop season.
DRIVE FOR CONVEYORS
# Reduced maintenance costs.
# Positive drive - no belt slippage problems.