Trinitea PVB

The Trinitea-PVB has a unique conveying medium. Here Tea fed by a built-in feeder is dropped on to 8’ wide Teflon quoted PVB belt. Due more open area in the belt the humid air easily passes through the tea bed and improves the fermentation. Individual  FRP Modules are aerodynamically designed and fitted with special heavy duty fans. This draws humidified air from specially designed Honeycomb Mist chamber and blows it through the tea bed. A high speed brush is also provided to clean any tea particles that may remain stuck to the trays. The tea is not "disturbed" at any point. All essential parameters are variable - the thickness of bed, fermenting time and the volume of air delivered by each fan.

Features

Imported PVB belt - Ensures even fermentation and also improves the airflow through tea bed. Due to special coating on the belt the tea particles does not stick on to the belt and this eliminates bacteria formation.

Honeycomb mists chamber - Ensures continuous supply of fresh humid air at high RH to tea bed. The honey comb concept ensures that no water droplets enter the machine and the quality of mist generated is optimal.

Drive - A composite variable speed drive facilitates fermenting time ranging from 30 to 110 minutes.

Effective Up turner - This ensured even fermentation through the cross-section of the bed. Design of the up turner ensures that grades are not disturbed in the process.

Air Distribution - Each module is equipped with an   individual heavy duty, low powered fan. Speed regulators for the fan are supplied to vary the quantum of air as desired. This makes it possible to achieve the desired temperature graph. No air ducts are required.

Cleaning Brush - A  self  cleaning  high  speed  brush  cleans  the  trays as they drop. The brush can be quickly removed for cleaning and refitted even while the machine is in operation.

Centralised Controls - A composite control console is provided for all starters, fan regulators, etc. The console can be suitably positioned to give easy access and control of the machine to the tea maker.

Modular Construction - Modular FRP hoppers are provided for better hygiene. It is possible to add or reduce number of modules to match desired fermenting capacity and space.

Feed Conveyor - Trinitea-PVB   comes with an in-built full width feed conveyor to ensure uniform feed across the entire width of the machine.  This conveyor can be either an extended tray feeder or hygienic belt conveyor, depending upon the type of manufacture.

Specifications

Advantages

High Output - The  Trinitea-PVB  is modular in construction, which enables the user to choose a machine compatible  to  his  requirement.  Throughput  ranges  between  1600 Kgs.  of  withered leaf per hour in a 5-module machine to 2650 Kgs. in an 8-module machine.

Spillage Free - Due to continuous belt there is no/negligible spillage. 

Neat Design - No complicated drives, ducts, air chambers etc.

Humid air - Continuous supply of High R.H air for even fermentation and better liquor.

Hygiene - All parts are easily accessible for cleaning. No accumulation or  spillage of tea, like in enclosed or multi  stage machines. So  Trinitea-PVB is contamination and bacteria proof. The return circuit of trays is exposed for better inspection and maintenance.

Low Recurring Costs - Trinitea-PVB belts will last many years. 

Minimum Handling - No ploughs, no rakes.  The less the tea is handled, the better the bloom, make and liquor.

Flexible Air flows - The  direction  of airflow  can be  reversed in alternative models, which helps in even fermentation.

Better Air Control - Individual  fans in each module with speed regulators in lieu of one  common fan with ducts and dampers.

Versatile & Flexible - Only  Fermenter   suitable   for  Orthodox  also.  Only  Trinitea-PVB  offers  flexible capacity by varying the number of modules.